Industrial Protective Coating

Coatings & Surfaces TRL TRL 1-2 advanced Difficulty open
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report_problem Problem Statement

Industrial protective coatings for infrastructure, pipelines, and heavy equipment rely on two-component epoxy and polyurethane systems that contain bisphenol A (BPA), isocyanates (MDI/TDI), and volatile solvents. Isocyanate exposure is the leading cause of occupational asthma in coating applicators, and BPA is an endocrine disruptor facing increasing regulation. A bio-based protective coating using naturally-derived crosslinkers could match epoxy performance for corrosion and chemical resistance without hazardous isocyanate or BPA chemistry.

trending_up Market Size

$11.2B

gavel Regulatory Drivers

EU REACH Restriction on diisocyanates (2020/1149, training mandate August 2023); OSHA isocyanate exposure limits (20 ppb ceiling); EU BPA restrictions in food contact (Regulation 2018/213); NACE SP0169 pipeline coatings; SSPC painting standards; France BPA ban in food packaging (Law 2012-1442)

corporate_fare Enterprise Interest

No enterprise interest recorded yet. Companies can indicate their volume and urgency to help guide research priorities.

flag Success Criteria

Achieve pull-off adhesion ≥5 MPa, pencil hardness ≥2H, pass 500 hours salt spray per ASTM B117 with <3mm creep from scribe, and resist 24-hour spot exposure to 10% H2SO4, 10% NaOH, and xylene without softening or blistering

precision_manufacturing Equipment Needed

DSC for cure kinetics, grit blasting cabinet, Elcometer pull-off adhesion tester, pencil hardness test kit, impact tester (Gardner type), salt spray chamber, chemical spot-test containers, DFT gauge, epoxidized soybean oil, bio-based epoxy resins, commercial epoxy-polyamide for control, grit-blasted steel panels

menu_book Existing References

Reference list will be published with protocols.

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Protected Research Content

This section contains detailed protocols, proposed mechanisms, experiment designs, and safety information.

Proposed Mechanism Experiment Design Safety Concerns Research Phases
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